| HOW TO PREPARE AND INSTALL WALL AND FLOOR TILE
For centuries, ceramic tile has proved to be one of the most durable,
decorative and easy-to-use building materials. Many of the ceramic mosaics
of ancient civilization retain their brightness and integrity even today.
Rather than fading into history, tile continues to increase in popularity
as a fashionable way to decorate the home, not just in kitchens or baths,
but with ever-expanding acceptance.
With the selection of sizes, colors, patterns and styles available today,
you can create handsome, practical and lasting decor that will outlast
your house.
When you start your own tiling project, visit a local tile dealer. As
an expert in the tile selection and installation process, you may ask
the tile dealer for ideas and practical assistance in selecting the tile
and materials you will need to complete your plan.
Your tile, hardware, home center or decorating dealer can supply needed
tools and materials. We recommend that you look for the Warner name on
the tools you buy. For 65 years Warner tools have carried the assurance
of quality and the pledge of integrity.
Now, read these easy-to-follow, do-it-yourself instructions. Your job
will go faster and prove more satisfying if you read thoroughly before
you begin.
HAPPY TILING!
ESTIMATING HOW MANY TILES YOU NEED
Ceramic tile is normally sold by the square foot. After you select your
tile, measure your project to determine how many tiles you will need.
Multiply the length by the width to figure the total square footage. Add
one extra tile per row for cut edges for all sides.
Few projects are exactly rectangular so you may have to break your project
into sections and add the sections together.

If you are unsure about how much tile you need, make a diagram of your
project with measurements and bring it to your tile dealer. (If you are
working on walls, remember to subtract the area of windows and doors.)
NOTE: There are many ceramic accessories and special tiles
to help decorate your room. Include these when estimating your project.
TOOL AND MATERIAL CHECK LIST
NOTE: All Warner tools are not available in all retail
outlets. Ask your sales representative for assistance when choosing wall
and floor tiling tools.
Observe state and local codes and practice safety precautions.
TOOLS
- Warner #986 Ceramic Tile Hand Cutter or Warner #992 Tile Cutting Machine
- Warner #985 Ceramic Tile Nipper
- Warner #989 Carbide Rod Saw
- Warner #987 Carbide Tile File
- Warner #996 Tile Grout Spreader or Warner #977 Rubber Float
- Warner #137 Chalk Line Reel or #134 Chalk Line Set
- Warner #292 - 4' Bubble Stick or #293 - 2' Bubble Stick
- Warner #286 or #296 Measuring Tape
- Warner #462 Vinyl or #463 Plastic Gloves
- Warner #988 Grout Saw
- Warner Adhesive Trowel (Notch size determined by tile manufacturer)
- Carpenters square
MATERIALS
- Warner #993 or #994 Tile Spacers (depending on size)
- Warner #469-472 Drop Covers (depending on size)
- Warner #995 Sponge
- Safety glasses
- Tile
- Special tiles - (cove tiles, cap tiles, corner tiles, bull nose tiles,
etc.)
- Tile adhesive
- Grout
- Sealer
- Caulk
- Tile accessories (towel holders, hooks, soap holders, etc.)
SURFACE PREPARATION
IMPORTANT: Proper surface preparation will insure a sound,
long-lasting project. For best results contact your ceramic tile dealer
for surface preparation instructions. For general preparation information,
read the following:
WALL PREPARATION
| 1. |
Turn off water and electricity. Cover all exposed surfaces,
such as shower floors, bathtubs or cabinets with Warner Drop Cloth(s).
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| 2. |
Remove old tiles, wallpaper or contact paper. Scrape off loose
paint. |
| 3. |
Check for wall damage. Make sure the surface is smooth, dry,
clean and structurally sound. If tiling around fixtures, check for
water damage and plumbing leaks. Repair plumbing and replace damaged
areas. |
| 4. |
Clean and patch walls. Remove mold, mildew and dirt. Using a
Warner Putty Knife, fill holes, scratches and cracks with caulking
compound. Let dry and sand smooth with a Warner #436 Wood Block
Sander. |
| 5. |
On both new and old walls, the surface should be sealed. Use
a wall primer recommended for tile adhesive. (For best results seal
painted surfaces.) |
FLOOR PREPARATION
| 1. |
Inspect the surface. Make sure it is smooth, dry, clean and
structurally sound. |
| 2. |
If wood floors are not a minimum 11/4" thick, add an overlay
of exterior plywood. Be sure the floor is free of defects. |
| 3. |
Check plumbing. Make any repairs before laying tiles. |
| 4. |
Seal the surface. Use a primer recommended for adhesives. |
NOTE: Ceramic tile can be installed over virtually any
sturdy surface. For special installations consult your ceramic tile dealer
for proper surface preparation.
PLANNING WALL TILE INSTALLATION
Time spent planning the room layout will make the job easier and save
you money.
WALL TILE LAYOUT

| 1. |
Make a temporary horizontal level starting line at the center
of your wall. Extend the line around the room onto other walls to
be tiled. |
| 2. |
Measure down from your level line to the bottom of your work
area. Find the largest measurement (or low point of the floor, tub
rim or counter top). |
| 3. |
Measure up from the low point one tile height plus 1/8". Place
a base line mark at this line. |
| 4. |
Draw a level base line at the base line mark. Extend the base
line around the room onto other walls to be tiled. Start setting
your tile from this line. |
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| NOTE: The 1/8" gap below
the bottom row of tile may decrease as you tile away from the base
line mark. This gap can be filled with caulk or covered by molding
or floor covering during finishing. |
| 5. |
Make a dry layout - Make a pattern on a piece of wood or cardboard
by laying out approximately 3 feet of tile with Warner #993 or #994
Tile Spacers and mark the pattern. Be sure to include proper room
for the grout joint width. Use your pattern to measure up the wall
to find where your top tile will be located. If the space between
the top of your last full tile is less than a quarter tile, adjust
your base line to avoid making sliver cuts. This means the bottom
row of tile will also have to be cut to size. |
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DRAW VERTICAL WORK LINES
| 1. |
Measure to find the vertical center of your work area on each
wall. Make a layout mark. |
| 2. |
Draw a vertical line through that mark. Use a square and make
sure it is at a 90 degree angle to your horizontal level line. A
plumb line or level can also be used. |
| 3. |
Make a dry layout using your pattern or measure to the corner
of the wall. If the space between your last full tile and the corner
is less than a quarter tile, adjust your level vertical line to
avoid sliver cuts. |
| NOTE: Corners may not
be square, do your dry layout at top, center and bottom of wall. |
| 4. |
Repeat vertical level line procedure on all walls. |
| NOTE: When doing layout
be sure to mark the location of any accessories such as paper holders
and towel racks. |
HELPFUL HINTS FOR TILING AROUND TUBS AND SHOWER WALLS
| 1. |
Make sure the wall is structurally sound and sealed properly.
Replace damaged wall sections with water-proof drywall. |
| 2. |
Maintain an 1/8" gap between the bottom of the bottom row of
tiles and tub rim or shower floor. You may have to nip the tiles
to fit. This is important to get a proper seal when applying caulk.
|
| 3. |
When locating vertical working lines for tub areas, start on
the back wall. Locate the vertical lines on the end walls so that
cut tiles are located in the back corners. |
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| 4. |
Showers must be water tight. Carefully caulk where vertical
walls meet floors, corners and around fixtures. Leave an 1/8" gap
between tiles and fixtures and fill it with caulk for expansion
and settling. |
PLANNING FLOOR INSTALLATION
| 1. |
Measure and mark the centers of two opposite walls on the floor.
Use the longest parallel walls. |
| 2. |
Snap a chalk line between the marks to get a center line on
the floor using a Warner #137 Chalk Line Reel or #134 Chalk Line
Set. |
| 3. |
Measure and mark the centers of the remaining two walls, align
your chalk line on the layout marks. |
| 4. |
Make sure the layout lines are square. Use a carpenters square
to ensure that it crosses the first chalk line at a 90 degree angle.
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| 5. |
Snap the second chalk line. Use the center point of your chalk
lines for the starting point when setting tiles. |
| NOTE: If the room is
not rectangular, place the chalk lines in the major portion of your
room. |
| 6. |
Make a dry layout. Be sure to include proper grout joint width
in your layout or use spacers. If the distance between the wall
and your last tile is less than a quarter tile, adjust your chalk
line to avoid sliver cuts. |
APPLY THE ADHESIVE AND SET THE TILE
NOTE: Read all cautions and follow the instructions recommended
by the adhesive manufacturer. Set all full tiles first then cut and set
irregular tiles to insure proper fits.
| 1. |
Apply a thick, even coat of adhesive to one section of your
work surface using a Putty Knife or the flat edge of your Warner
Adhesive Trowel. Start at the intersection of your working lines.
Work in three foot square areas. |
| 2. |
Comb the adhesive using the trowel notch size recommended by
the adhesive manufacturer. This will leave ridges for better adhesion.
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| 3. |
Set the first tile to the intersection of your working lines.
Proceed setting the full tiles alternating along each line, working
upward and outward in a pyramid shape. Complete one quarter of your
work surface before going on to the next section. IT IS VERY
IMPORTANT that the first section is set square. Any error
will compound as the tile is set. Use Warner #993 or #994 Tile Spacers
on tiles without lugs to ensure uniform joint width. When setting
the tiles push straight down using a slight twisting motion. DO
NOT slide the tiles into place. |
| NOTE: If the adhesive
starts to skin over before the tile is set, scrape it up and apply
new adhesive. |
| 4. |
Straighten and level the tiles after each section is set. You
may use a hammer and a wood block (at least three tiles long) to
tap the tiles level. Look at the grout lines and make sure they
are straight. Small adjustments can be made before the adhesive
is dry. |
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| 5. |
Remove all tile spacers when tiles are firmly in place. Clean
spacers and use again. |
| 6. |
Clean tile surface. IMPORTANT! CAREFULLY wipe
tiles to remove all adhesive from the tile face before it dries.
DO NOT move the tiles. |
| NOTE: Make sure the joints
are NOT completely filled with adhesive. Otherwise proper grout
adhesion will not occur. |
CUTTING THE TILE AND WORKING AROUND OBSTACLES
CAUTION: Wear eye protection when cutting tiles.
| 1. |
After all full tiles are set, cut the required tiles. Use the
Warner Tile Cutter Selection Guide below to choose the proper cutter. |
| NOTE: Use a cardboard
pattern for fitting irregular shapes and a pencil to mark the tile.
|
| 2. |
File all rough edges smooth using a tile file. |
| 3. |
Set the cut tiles by spreading adhesive on the back of the tile
and set with a twisting motion. Use tile spacers to ensure proper
grout line width. |
TILE CUTTER SELECTION GUIDE
NOTE: Practice cutting on extra tiles to perfect your cutting
technique.
TILE CUTTER - To cut straight or angled cuts on all types
of ceramic tiles, use the Warner #986 Ceramic Tile Cutter.
| 1. |
Score across the total length of the tile making sure the score
line is visible. |
| 2. |
Measure and mark the tile. Be sure to leave space for the grout.
|
| 3. |
Push or pull the carbide wheel across the entire tile. Keep
it firmly against the straight edge while scoring the glazed surface
of the tile. |
| 4. |
Snap the tile with breaking wings of tool centered over the
score line. |
TILE CUTTING MACHINE - The professional way to score and
snap all types of ceramic tile is to use the Warner #992 Ceramic Tile
Cutting Machine.
| 1. |
Line up tile with top straightedge. |
| 2. |
Score the tile with cutting wheel by pulling or pushing slowly
but firmly across the tile. |
| 3. |
Place breaking wings about 1/2" from either edge of the tile,
centered over the score line. Slowly press down on the handle until
the tile snaps. |
| NOTE: Change scoring
wheel regularly to ensure a good score and a clean break. |
WARNER #985 CERAMIC TILE NIPPER - For shaping and irregular
cuts.
| 1. |
Make a cardboard pattern of the irregular shape. |
| 2. |
Trace the pattern onto the tile. |
| 3. |
Nip small bits of tile to desired shape. For more accuracy,
score the tile first using a Warner #986 Tile Hand Cutter. |
| NOTE: Wear gloves to
protect hands. |
WARNER #989 CARBIDE ROD SAW - Cuts contours and angles,
also cuts shapes in the center of ceramic tiles. Fits on hacksaw frame.
| 1. |
Saw on the trace line, using long full strokes to avoid binding.
Keep the blade perpendicular to prevent tile cracking. |
| NOTE: Exert pressure
on both forward and reverse strokes. |
| 2. |
For center cuts drill hole through tile using a masonry drill
bit. Insert the rod saw and cut on the trace line. |
| |
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GROUTING THE TILE
| 1. |
Read and follow all instructions and cautions on the grout package.
Mix the grout carefully if using dry mix grout. |
| 2. |
Apply the grout working in three foot square sections. Use a
Warner #977 Rubber Float or Warner #996 Tile Grout Spreader to work
the grout firmly into the joints. Use a diagonal motion across the
tiles. Go over each area several times to be sure the grout is worked
into the joints. |
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| 3. |
Remove excess grout. Use the edge of your float or spreader
to squeegee as much grout from the tile surface as possible. Use
a diagonal motion to avoid pulling the grout from the joints. |
| 4. |
Sponge off tile face after the grout has firmed up (approximately
1/2 hour). Use a damp sponge to wipe the tile face clean. Be careful
not to sponge the grout from the joints. CAUTION:
Remove all grout from tile face before it dries completely. |
| 5. |
Buff tile face. Allow the sponged tile face to dry, then buff
the tile with clean dry cloth or cleaning pad to ensure tile face
is clean. |
| 6. |
Allow the grout to dry. Follow instructions recommended by the
grout manufacturer (usually 48 hours). |
| NOTE: When recessed grout
line is desired, allow grouted joint to firm up, then use a ridged
object with a round end to dress the joints. |
CAULK AND SEAL THE SURFACE
| NOTE: Tiled area should
cure at least 48 hours before sealing. |
| 1. |
Apply caulk around moldings, tubs, faucets, toilets and anything
that requires protection against moisture. Allow the caulk to dry.
|
| 2. |
Seal the grout joints using a silicone grout sealer. Read and
follow the instructions and cautions recommended by the sealer manufacturer.
Apply as directed. Allow the sealer to dry. |
| 3. |
Buff the tile. Use a clean, soft cloth or towel to remove sealer
film from tile face. This restores the original luster to the tile
surface. |
REPAIRING CERAMIC TILE
| 1. |
Turn off water and electricity, remove all fixtures. Cover all
exposed surfaces, such as shower floors, bathtubs or cabinets using
a Warner #469-472 Drop Cloth. |
| 2. |
Prepare the surface. Use a Warner #988 Grout Saw to remove the
grout from between the damaged tiles. |
| 3. |
Remove the damaged tiles. First try to pry off the damaged tiles.
(Be careful not to damage good tiles.) Heat may be used to soften
the glue behind the tiles. For firmly fastened tiles, you may have
to use a chisel (start at the center of the tile and carefully chisel
to the outside edges of the tile). |
| 4. |
Remove old adhesive by scraping or sanding until surface is
smooth. Wipe with damp sponge. |
| 5. |
Reapply adhesive. Follow the instructions for applying adhesive.
For single tiles you may apply adhesive to the back of the tile.
Set tiles using the spacers to help center the tile. Allow to dry
thoroughly. |
| 6. |
Reapply grout. Follow Grouting The Tile instructions. |
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REPAIRING DAMAGED GROUT
| 1. |
Turn off water and electricity, remove all fixtures. Cover all
exposed surfaces, such as shower floors, bathtubs or cabinets. |
| 2. |
Remove the old cracked and crumbling grout using a Warner #988
Grout Saw. Remove grout at least 1/8" deep. For best results remove
all grout in the joint. As a precaution, also check for loose tiles. |
| 3. |
Brush or vacuum all joints and wipe clean with a damp sponge.
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| 4. |
Reapply grout, follow Grouting The Tile instructions. Apply
caulk where necessary. |
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